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Wendell Hull & Associates, Inc. presents
Oxygen Systems Design and Analysis Training Course Series
Part 1: Fundamentals - Sep. 15-16, 2008 8:30am - 5:00pm
Part 2: Advanced Concepts - Sep. 17-18, 2008 8:30am - 5:00pm
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*** REGISTER FOR THE ADVANCED CLASS AND RECEIVE THE ASTM DATA CD Flammability and Sensitivity of Materials in Oxygen-Enriched Atmospheres FREE ($395 value)***
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Two highly unique oxygen
safety training courses with a focus on oxygen system fire hazards mitigation.
Part 1 emphasizes materials selection and system design practices,
with the ultimate goal of teaching the Oxygen Hazards and Fire Risk Assessment tool. Students will
learn how to practically maximize the use of oxygen compatible materials, minimize ignition
mechanisms through proper design and cleaning, and utilize safe practices during systems
operations and maintenance activities. Part 2 teaches advanced concepts
in analyzing oxygen hazards including a specialized section on oxygen fire investigations.
Part 1: Fundamentals of Oxygen System Design and Analysis
 

Course Description: This course teaches the critical fundamentals of oxygen system safety that
form the foundation for design and fire risk analysis of oxygen systems. It is the pre-requisite course to
the Part II Advanced Concepts course and teaches concepts in fire hazards awareness, risk management,
materials compatibility, ignition mechanisms, and fire reaction effects. The ultimate objective of the
course is to introduce attendees to the Oxygen Hazards and Fire Risk Assessment (OHFRA) tool and enable
them to analyze oxygen hazards in their own oxygen components and systems. In addition to system design,
the course includes instruction on the critical aspects of oxygen system cleaning, assembly, operations,
and maintenance, with live demonstrations of oxygen fires, materials and components testing, design and
analysis tools, and oxygen cleaning and visual inspection techniques. Students will learn how to practically
maximize the use of oxygen compatible materials, minimize ignition mechanisms through proper design and
cleaning, and utilize safe practices during systems operations and maintenance activities.
Prerequisites: None
Course Reference Materials: Each attendee receives a copy of
- WHA-designed course handbook with all course slides, added reference materials, and data
- Selected excerpts from industry-relevant standards related to oxygen system design, materials selection, cleaning, Standards and Guidelines
- Course reference CD with useful technical papers, software, and templates for performing hazards analyses.
- NEW! Take-home DVD of live oxygen fires witnessed during the training course
Course Benefits:
- Instructors are internationally recognized experts in the field and experienced in providing professional training.
- Course is custom-tailored to meet the specific needs of the attendees. Through pre-course discussions and questionnaires, we customize each course to address the specific issues of the industries and systems represented.
- Courses allows interactive environment for attendees to participate, ask questions, and discuss special situations.
- Course provides excellent application through real-life system examples and exercises worked out in class.
- Course includes the latest and most beneficial reference materials for oxygen system safety, including a copy of all course slides with supplemental data and reference materials.
Who Should Attend? Any personnel involved in the design, specification, procurement, operation,
maintenance, instrumentation, safety, or management of liquid or gaseous oxygen or oxygen-enriched gas mixtures, including:
- Engineers and Scientists
- Technicians, Operators, and Maintenance Personnel
- Procedure Writers
- Facility Supervisors and Plant Managers
- Safety Professionals
Oxygen System Design and Analysis, Part I Fundamentals Course Outline
- Introductions and Overview
- Fundamentals of the Oxygen Fire Hazard
- Introduction of the WHA Risk Management Approach
- Introduction of the Oxygen Hazards & Fire Risk Assessment (OHFRA) tool
- Maximize Compatible Materials
- Oxygen-compatibility of metals vs. nonmetals
- Ranking material flammability in the OHFRA
- Analyzing flammability data for metals vs. nonmetals
- Applications of nonmetals (including lubricants and thread compounds) and metals
- Minimize Ignition Mechanisms
- Ranking ignition mechanisms in the OHFRA
- Definitions and characteristic elements for common ignition mechanisms
- Standard ignition tests
- Applying test data to evaluate ignition mechanism severity
- Utilize Good Practices
- Oxygen component and system cleaning: Start clean, verify clean, assemble clean, maintain clean
- Oxygen system design concepts
- Good practices for operations and maintenance
- Applying the Oxygen Hazards and Fire Risk Assessment (OHFRA) tool
- Overview of system-level vs. component-level analysis techniques
- Review of ranking system for materials flammability, ignition mechanisms and reaction effects
- Case studies of applying the OHFRA tool on industry-specific systems
- Summary Application Quiz
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